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Quality Assurance

QUALITY ASSURANCE

We have a dedicated Quality Team headed by a General Manger; A Lab equipped with in house washing system for physical test only.

Our quality assurance starts from the very beginning of the production. We have a routine check for Yarn quality by the help of respective factory. Sample yarn is knitted in the selected parameter and dye it as per requirement of the buyers. Our QA team get all the information and check the fabric quality. If the team pass the fabric the yarn can be in house. Our team also check the yarn quantity received. They check the Lot number to avoid Lot-shading problem. After approval of the Lab dip, our team keeps the approved shade to check the bulk production of the fabric. From every batch they check the GSM, shrinkage, spiral stability, and also keep the shade chain to keep the continuity of the shade roll to roll in every batch. If they find any shade problem in the chain they separated the roll and send for correction for one time only, if not corrected it was declared rejected.

They have the full control over the cutting. They checked the pattern before it is sent for bulk cutting. For this, they follow some rules. They make a test cutting in all sizes and sew them in the sewing floor and after ironing they took a measurement from those garments, if the measurement and fitting is ok as per their review, they approved the pattern for bulk. They also monitor if the cutting parts are well marked and make the bundle correctly for each input.

Our quality team works closely in the sewing line on the first day to ensure the layout, SPI, machine adjustment based on the fabric when the input is running till the first output. They check the first production and approve the line to continue. Every day the QA check the inline production, follow up the factory checking system. If everything goes right, they permit to send the good to Iron section. After ironing each product is measured by factory quality team. The first product is iron and packed in front of our QA and he check all the information with the approved trim card and sign to proceed with packaging.

Our quality team is responsible for both quality and time. So finding faults is not their only duty, solving problem is their main duty. They ensure a shipment in time with acceptable quality products.

Our quality manager ensures it by providing separate guys in every part of the inspection: for example, who make the In Line will not do the Final inspection.

Our quality teams are well educated and well trained in performing the inspection in any level and AQL required by respective customers.